Ukusebenza nokugcinwa okufanele kwemishini ye-CNC kungavimbela ukuguga okungavamile kanye nokwehluleka kungazelelwe kwamathuluzi omshini.Ukunakekelwa ngokucophelela kwamathuluzi omshini kungagcina ukuzinza kwesikhathi eside kokunemba komshini futhi kunwebe impilo yesevisi yamathuluzi omshini.Lo msebenzi kumele waziwe kakhulu futhi wenziwe kusukela ezingeni labaphathi befekthri!
Umuntu obhekele isondlo
1. Abaqhubi bayoba nesibopho sokusebenzisa, ukunakekela kanye nokugcinwa kahle kwezinto zokusebenza;
2. Abasebenzi abalungisa izinto zokusebenza bayoba nesibopho sokunakekela okokusebenza kanye nokunakekelwa okufanele;
3. Abaphathi beworkshop banesibopho sokugada bonke abaqhubi kanye nokugcinwa kwemishini kuyo yonke indawo yokusebenzela.
Izidingo eziyisisekelo zokusebenzisa imishini yokulawula izinombolo
1. Izidingo zemishini ye-CNC ukuze kugwenywe umswakama, uthuli negesi eyonakalisayo indawo enkulu kakhulu;
2. gwema ukukhanya kwelanga okuqondile kanye neminye imisebe eshisayo, ukunemba okokusebenza kwe-CNC kufanele kube kude nokudlidliza kwemishini emikhulu, efana ne-punch, okokusebenza kwe-forging, njll.;
3. Izinga lokushisa lokusebenza kwemishini kufanele ilawulwe phakathi kwama-degrees ayi-15 kanye nama-35 degrees.Izinga lokushisa lokulungisa imishini kufanele lilawulwe cishe ngama-degree angama-20, lilawule ngokuqinile ukuguquguquka kwezinga lokushisa;
4. Ukuze kugwenywe umthelela wokuguquguquka okukhulu kwamandla kagesi (ngaphezu kokuhlanganisa noma ukususa u-10%) kanye namasiginali wokuphazamiseka okungaba khona ngaso leso sikhathi, okokusebenza kwe-CNC ngokuvamile kusebenzisa intambo kagesi ezinikele (njengaleyo ephuma egumbini lokusabalalisa ugesi ophansi womshini ohlukile we-CNC. ithuluzi), ukwengeza idivayisi yesilawuli sikagesi, njll., kunganciphisa umthelela wekhwalithi yokuphakelwa kwamandla kanye nokuphazamiseka kukagesi.
Ukugcina ukunemba komshini kwansuku zonke
1. Ngemuva kokuqala umshini, kufanele ushiswe cishe imizuzu eyi-10 ngaphambi kokucubungula;Ukusetshenziswa isikhathi eside komshini kufanele kunwetshwe isikhathi sokushisa;
2. Hlola ukuthi isifunda samafutha sibushelelezi yini;
3. Beka itafula nesihlalo sehhashi phakathi nendawo yomshini ngaphambi kokuvala shaqa (gudluza i-stroke ye-eksisi emithathu uyibeke endaweni emaphakathi ye-eksisi ngayinye);
4. Gcina umshini womile futhi uhlanzekile.
Isondlo sansuku zonke
1. Hlanza uthuli nothuli lwensimbi lwethuluzi lomshini nsuku zonke: okuhlanganisa iphaneli yokulawula ithuluzi lomshini, imbobo yekhoni yokuphotha, imoto yamathuluzi, ikhanda lamathuluzi kanye ne-taper shank, ingalo yamathuluzi esitolo samathuluzi nomgqomo wamathuluzi, i-turret;Isihlangu sensimbi se-XY axis sheet, ipayipi eliguquguqukayo ethuluzini lomshini, idivayisi ye-tank chain, i-chip groove, njll.;
2. Hlola ukuphakama kwezinga likawoyela wokugcoba ukuze uqinisekise ukugcotshwa komshini;
3, hlola ukuthi i-coolant box coolant yanele yini, akwanele ukungeza ngesikhathi;
4. Hlola ukuthi umfutho womoya ujwayelekile yini;
5. Hlola ukuthi umoya ovunguzayo embotsheni yekhoni yokuphotha uvamile yini, sula imbobo yekhoni ku-spindle ngendwangu kakotini ehlanzekile, bese ufafaza amafutha alula;
6. Hlanza ingalo yommese kanye nethuluzi emtatsheni wezincwadi wommese, ikakhulukazi uzipho lommese;
7. Hlola zonke izibani zamasignali nezibani eziyisixwayiso ezingavamile.
8. Hlola ukuthi akukho yini ukuvuza epayipini leyunithi yokucindezela uwoyela;
9. Hlanza umshini ngemva komsebenzi wansuku zonke;
10. Gcina imvelo ezungeze umshini ihlanzekile.
Ukugcinwa kwamasonto onke
1. hlanza isihlungi somoya somshini wokushisa, iphampu yokupholisa, isihlungi sepompo likawoyela wokugcoba;
2. Hlola ukuthi ibhowudi yokudonsa yethuluzi ikhululekile yini nokuthi isibambo sihlanzekile yini;
3. Hlola ukuthi ingabe umsuka womshini we-three-eksisi ususiwe;
4. Hlola ukuthi isenzo sokushintsha ingalo yethuluzi noma ukuzungezisa kwekhanda lamathuluzi kumtapo wezincwadi wamathuluzi kubushelelezi;
5. Uma kunento yokupholisa uwoyela, hlola uwoyela opholile.Uma ingaphansi komugqa wesikali, sicela ugcwalise uwoyela opholile ngesikhathi.
I-6, hlanza ukungcola namanzi kugesi ocindezelweyo, hlola inani lamafutha kusihlukanisi senkungu kawoyela, hlola ukuthi i-valve ye-solenoid isebenza ngokujwayelekile yini, hlola ukuvalwa kwesistimu ye-pneumatic, ngoba ikhwalithi yendlela yomoya ithinta ngqo ukushintsha kwamathuluzi kanye nesistimu yokugcoba;
7. Vimbela uthuli nokungcola ekungeneni kudivayisi ye-CNC.Ngokuvamile kuzoba nenkungu kawoyela, uthuli ngisho nempushana yensimbi emoyeni weshabhu lomshini.Uma ziwe ebhodini lesifunda noma amadivaysi e-elekthronikhi ohlelweni lwe-CNC, kulula ukubangela ukuthi ukumelana nokushisa phakathi kwezingxenye zehle, futhi kuholele ekulimaleni kwezingxenye namabhodi wesifunda.
Isondlo sanyanga zonke
1. Ukugcoba ithrekhi ye-shaft yokuhlola, indawo yethrekhi kufanele iqinisekise ukugcotshwa okuhle;
2. Hlola futhi uhlanze inkinobho yomkhawulo futhi uvimbele;
3. Hlola ukuthi amafutha enkomishini kawoyela yesilinda sokusika anele yini, futhi uyengeze ngesikhathi uma enganele;
4. Hlola ukuthi izimpawu nezixwayiso zezinombolo emshinini zicacile futhi zikhona yini.
Izinyanga eziyisithupha zesondlo
1. Hlukanisa ikhava ye-anti-chip ye-shaft, hlanza ijoyinti leshubhu ye-shaft, isikulufu sikamhlahlandlela webhola kanye neswishi yomkhawulo wama-eksisi amathathu, bese uhlola ukuthi ijwayelekile yini.Hlola ukuthi umphumela we-shaft hard rail brush blade muhle yini;
2. Hlola ukuthi i-servomotor ye-shaft kanye nekhanda kusebenza ngendlela evamile yini nokuthi kunomsindo ongajwayelekile yini;
3. Faka esikhundleni uwoyela weyunithi yokucindezela uwoyela kanye nowoyela onciphisa isitolo samathuluzi;
4. Hlola ukuvuleka kweshaft ngayinye, futhi ulungise inani lesinxephezelo lapho kudingeka;
5. Hlanza uthuli ebhokisini likagesi (qinisekisa ukuthi umshini uvaliwe);
6, hlola bonke othintana nabo, amalunga, amasokhethi, amaswishi ajwayelekile;
7. Hlola ukuthi ingabe zonke izinkinobho ziyazwela futhi zijwayelekile;
8. Hlola futhi ulungise izinga lomshini;
9. Hlanza ithange lamanzi okusika bese ubuyisela uketshezi lokusika.
Ukulungisa noma ukulungisa umsebenzi wonyaka
Qaphela: Ukulungisa noma ukulungisa okuphrofeshinali kufanele kwenziwe ngonjiniyela abangochwepheshe.
1. Uhlelo lokuvikela phansi kufanele lube nokuqhubeka okuhle ukuze kuqinisekiswe ukuphepha komuntu siqu;
2, i-circuit breaker, i-contactor, isigaba esisodwa noma isigaba sesithathu se-arc isicishamlilo nezinye izingxenye ukuze zihlolwe njalo.Uma i-wiring ikhululekile, kungakhathaliseki ukuthi umsindo mkhulu kakhulu, thola isizathu futhi uqede izingozi ezifihliwe;
3. Qinisekisa ukusebenza okuvamile kwe-fan yokupholisa ekhabetheni likagesi, ngaphandle kwalokho kungase kuholele ekulimaleni kwezingxenye zobungqabavu;
4. I-fuse iyashaywa futhi iswishi yomoya ihamba njalo.Isizathu kufanele sitholakale ngesikhathi futhi singafakwa.
5, hlola ukunemba okuqondile kwe-eksisi ngayinye, lungisa ukunemba kwejometri yethuluzi lomshini.Buyisela noma uhlangabezane nezidingo zamathuluzi omshini.Ngoba ukunemba kwejometri kuyisisekelo sokusebenza okuphelele kwamathuluzi omshini.Isibonelo: i-XZ, i-YZ perpendicularity ayilungile izothinta i-coaxiality kanye nokulinganisa kwe-workpiece, i-spindle ye-mesa perpendicularity ayilungile izothinta ukufana kwe-workpiece nokunye.Ngakho-ke, ukubuyiselwa kokunemba kwejometri kuwukugxila kokugcinwa kwethu;
6. Hlola ukuguga nokususwa kwe-shaft motor kanye nenduku yomthofu, futhi uhlole ukuthi amabheringi asekelayo emikhawulweni yomibili ye-shaft ngayinye awonakele yini.Lapho ukuhlangana noma ukuthwala konakalisiwe, kuzonyusa umsindo wokusebenza komshini, kuthinte ukunemba kokudluliselwa kwethuluzi lomshini, kulimaze indandatho yokupholisa isikulufu sokuhola, kuholele ekuvuzeni koketshezi lokusika, kuthinte kakhulu impilo yomthofu. isikulufu kanye nokuphotha;
7. Hlola isembozo sokuvikela shaft ngayinye bese uyishintsha uma kunesidingo.Isembozo sokuzivikela asilungile ukusheshisa ngokuqondile ukugqoka kwesitimela somhlahlandlela, uma kukhona ukuguqulwa okukhulu, ngeke nje kwandise umthwalo wethuluzi lomshini, kodwa futhi kubangele umonakalo omkhulu kumzila wesitimela;
8, ukuqondisa isikulufu somthofu, ngenxa yokuthi abanye abasebenzisi ekungqubuzaneni kwethuluzi lomshini noma igebe lensimbi yokuxhuma akuyona into enhle imbangela yokuwohloka kwesikulufu sokuhola, kuthinta ngokuqondile ukunemba kokucubungula kwethuluzi lomshini.Siqale sikhulule isikulufu sokuhola, ukuze sibe sesimweni semvelo, bese silandela izinqubo zokulungisa ukufaka isikulufu sokuhola, ukuze siqinisekise ukuthi isikulufu sokuhola asiwona amandla e-tangential ekuhambeni ngangokunokwenzeka, ukuze umthofu. isikulufu sisesimweni semvelo ekucutshungulweni;
9. Hlola futhi ulungise isistimu ye-belt drive ye-spindle yethuluzi lomshini, lungisa kahle ukuqina kwebhande le-V ukuze uvimbele ithuluzi lomshini ukuthi lingasheleli noma lilahlekelwe ukujikeleza ekucubunguleni.Uma kunesidingo, buyisela ibhande le-V le-spindle, bese uhlola inani lamafutha kusilinda wesondo lebhande elinomfutho ophezulu we-spindle engu-1000R/min.Uma kunesidingo, ukuntuleka kukawoyela kuzobangela ukwehluleka kokuguqulwa kwebanga eliphansi, kuthinte kakhulu ukuqina kobuso bokugaya ukugaya, ukuze i-torque yokusika yehlele phansi;
10. Ukuhlanza nokulungiswa komtapo wommese.Lungisa ukuzungezisa komtapo wezincwadi wamathuluzi ukuze uhambisane netafula, shintsha isiphethu sokugoba lapho kudingeka, lungisa i-engeli yebhuloho eliqondisayo lokuphotha kanye ne-coefficient yokuzungezisa yelabhulali yamathuluzi, engeza amafutha okugcoba engxenyeni ngayinye ehambayo;
11. Vimbela ukushisa ngokweqile kwesistimu: kuyadingeka ukuhlola ukuthi abalandeli bokupholisa kwikhabhinethi ye-CNC basebenza ngokujwayelekile.Hlola ukuthi isihlungi sepayipi lomoya sivinjiwe yini.Uma uthuli kunethiwekhi yokuhlunga luqoqa kakhulu futhi lungahlanzwa ngesikhathi, izinga lokushisa kukhabhinethi ye-NC lizoba phezulu kakhulu.
12. Ukugcinwa okuvamile kwedivayisi yokufaka/yokukhiphayo yesistimu ye-CNC: hlola ukuthi ingabe ulayini wesiginali yokudlulisela wethuluzi lomshini wonakele, ukuthi isixhumi esibonakalayo namantongomane esikulufi sesixhumi akhululekile futhi ayawa, ukuthi intambo yenethiwekhi ifakwe kahle yini, futhi ukuthi i-router iyahlanzwa futhi igcinwe;
13. Ibhulashi le-DC motor lihlolwa njalo futhi lishintshwa: I-DC motor brush ukuguga ngokweqile, lithinta ukusebenza kwemoto, futhi libangele nokulimala kwemoto.Ngakho-ke, ibhulashi le-motor kufanele lihlolwe njalo futhi lishintshwe, izinsimbi ze-CNC, imishini yokugaya i-CNC, izikhungo zomshini, njll., kufanele zihlolwe kanye ngonyaka;
14. ukuhlolwa okuvamile nokushintshwa kwamabhethri okugcina: isistimu ye-CNC evamile kudivayisi yenkumbulo ye-RAM ye-CMOS ihlinzekwa ngesekhethi yokulungisa ibhethri eshajwe kabusha ukuze kuqinisekiswe ukuthi isistimu ayivuswanga amandla ngesikhathi sokugcinwa kokuqukethwe kwememori yayo.Ngokuvamile, noma ngabe ihlulekile, kufanele ishintshwe kanye ngonyaka ukuze kuqinisekiswe ukuthi uhlelo lusebenza kahle.Ukushintshwa kwebhethri kufanele kwenziwe ngaphansi kwesimo sokuphakelwa kwamandla kwesistimu ye-CNC ukuze kuvinjelwe ukulahleka kolwazi ku-RAM ngesikhathi sokushintshwa;
15. Hlanza izingxenye zikagesi kukhabhinethi yokulawula, hlola futhi uqinise isimo sokubopha amatheminali ezintambo;Ukuhlanza, ukuhlanza imojuli yokulawula uhlelo lwe-CNC, ibhodi lesifunda, ifeni, isihlungi somoya, idivayisi yokupholisa, njll.;Hlanza izingxenye, amabhodi esekethe, amafeni, nezixhumi kuphaneli yokusebenza.
Isikhathi sokuthumela: Aug-27-2022