Izinzuzo ze-CNC slant bed lathe machine esetshenziswayo

Izinzuzo ze-CNC slant bed lathe machine esetshenziswayo

ibhange lesithombe (2)I-TCK50A (3)

Ngokwenziwa kwedijithali kwemishini ezweni lakithi kanye nokuthambekela kwentuthuko ye-automation egcwele, i-CNC iyanda

lathes yethulwa kule mboni futhi isebenzela ukwakhiwa komnotho wezwe lethu.CNC slant bed lathe is a

ukunemba okulinganiselwe kwe-CNC lathe, ayigcini nje ngokunemba okuphezulu, kodwa futhi ihlala isikhathi eside, ayigcini nje ngokunemba

ukubukeka okuhle, kodwa futhi unokusebenziseka okuhle.izinzuzo.Ngakho-ke, lolu hlobo lwemishini lusetshenziswa kabanzi embonini

imikhakha yezindiza, ogesi, amawashi namawashi ezweni lakithi, ikakhulukazi ukunemba okuphezulu, ama-multi-batch, kanye ne-complex-

izingxenye ezimise.Kufanele sisebenzise lolu hlobo lwethuluzi lomshini ukucubungula ukuze siqinisekise ukuthi izingxenye ezikhiqiziwe Ziyadingeka

ukunemba kungafinyelelwa.Leli phepha ikakhulukazi lihlaziya izinzuzo zomshini we-CNC slant bed lathes ngokuqhathanisa

amathuluzi omshini wokulala we-CNC kanye nombhede oyisicaba CNC amathuluzi omshini.

 

 

1. Isingeniso sesimo esiyisisekelo se-CNC lathe enombhede otshekile 

 

1.1 Isimo sonke sombhede otshekile

 

Enqubweni yangempela yokusika, i-slant bed CNC lathe inomsebenzi wethuluzi lamandla ongazikhethela kanye nesibambi sethuluzi le-8-station turret, ngakho-ke ingadlala indima ebalulekile

ukucutshungulwa kwemikhiqizo ehlukene, ikakhulukazi ekucutshungulweni kwemikhiqizo ehlukahlukene, amaqoqo amancane naphakathi Kusebenza ngokulinganayo ekucubunguleni

imikhiqizo;ikakhulukazi ezingxenyeni eziyinkimbinkimbi nezinembayo eziphezulu, kusobala ukuthi kunezinzuzo ukuthi eminye imikhiqizo ingenazo.

 

1.2 Amalungiselelo ngaphambi kokusebenza kwe-CNC lathe enombhede otshekile

 

Ngaphambi kokusetshenziswa, i-slant bed CNC lathe kumele iqale idlule ukuhlolwa kokunemba kwejometri, bese ihlanza wonke umshini.Ngokuqondile, kuyadingeka ukusebenzisa

Indwangu kakotini noma indwangu kasilika equkethe i-ejenti yokuhlanza yokuhlanza.Intambo kakotini noma indwangu ye-gauze akufanele isetshenziswe kulesi sigaba ukugwema ukuminya komshini.Geza

amafutha e-anti-rust noma upende ophikisana nokugqwala osetshenziswa endaweni eyenziwe ngomshini, futhi uhlanze uthuli endaweni yangaphandle ngesikhathi esifanayo.Ngesikhathi esifanayo, sebenzisa i-

uwoyela wokugcoba ocaciswe umenzi endaweni ngayinye eshelelayo nendawo yokusebenza.Ngesikhathi esifanayo, kubalulekile ukuhlola ngokucophelela ukuthi ngabe konke

izingxenye ze-CNC lathe ezinombhede othambekele zigcwaliswe ngamafutha ngokuya ngezidingo ezifanele, kanye nokuthi isipholisi esisebhokisini lokupholisa sanele yini.

Ukuthi uwoyela esiteshini se-hydraulic wethuluzi lomshini kanye nedivaysi yokugcoba egumbini elizenzakalelayo ingafinyelela isikhundla esishiwo izinga likawoyela.

inkomba.Ngesikhathi esifanayo, hlola ukuthi amaswishi nezingxenye ezisebhokisini lokulawula ugesi zijwayelekile yini, nokuthi isekethe ehlanganisiwe ye-plug-in

amabhodi asebenza ngokujwayelekile.Ngemuva kokukhanyisa, sidinga futhi ukuqala umshini wokugcoba ophakathi nendawo ukuze siqinisekise ukuthi kukhona uwoyela wokugcoba owanele

izingxenye zokugcoba kanye nemigwaqo kawoyela yokugcoba, ukuze wenze uchungechunge lwamalungiselelo ethuluzi lomshini ngaphambi kokusetshenziswa..

 

1.3 Ukufakwa kwe-slant bed CNC lathe

 

I-lathe yombhede we-CNC ibekwe phezu kwesisekelo futhi kufanele ilinganiswe esimweni esikhululekile futhi ikhiywe ngamabhawodi okusetshenzwa kulengwa.Ngokuqondene namathuluzi omshini ajwayelekile

okuthintekayo, ukufundwa kwe-level gauge ngeke kube ngaphezu kuka-0.04/1000mm, futhi uma kuyithuluzi lomshini we-CNC elinembe kakhulu, igeji yezinga ngeke ibe ngaphezu kwalokho.

0.02/1000mm.Lapho sikala ukunemba kokufaka, ngokuvamile kufanele sikwenze ezingeni lokushisa elingashintshi, futhi amathuluzi okulinganisa adinga ukusetshenziswa ngemva

isikhathi sokusetha izinga lokushisa.Lapho ufaka i-CNC lathe ngombhede othambekele, kuyadingeka ukunciphisa indlela yokufaka ye-deformation ephoqelelwe

okubangelwa ithuluzi lomshini we-CNC ngangokunokwenzeka.Lapho ufaka i-CNC lathe yombhede othambekele, ezinye izingxenye zethuluzi lomshini azikwazi ukususwa ngokuzenzakalelayo.

Uma izingxenye ezithile zisusiwe, kungenzeka kubangele ukucindezeleka kwangaphakathi kwe-CNC lathe ukuthi kusatshalaliswe kabusha, ngaleyo ndlela kuthinte ukunemba kwethuluzi lomshini.

 

2.Ukuqhathaniswa kombhede othambekele nombhede oyisicaba amathuluzi omshini we-CNC

 

E-China, kunezinhlobo ezimbili ezivamile zamathuluzi omshini we-CNC: umbhede oyisicaba CNC lathes, owaziwa nangokuthi i-CNC lathes yokonga, noma amathuluzi omshini we-CNC alula, futhi

enye i-slant bed CNC lathes, ebizwa nangokuthi i-CNC lathes ethandwayo kanye nokusebenza okugcwele kwe-CNC lathe.Ngokusho kokuhlaziywa kwethu kwezinhlobo ezimbili zamathuluzi omshini we-CNC,

akunzima ukuthola ukuthi i-CNC lathe enombhede we-slate iqhathaniswa ne-CNC lathe enombhede oyisicaba.Ngokombono ukusetshenziswa, nakuba kokubili umbhede flat CNC

ama-lathes kanye ne-slant bed CNC lathes ingasetshenziswa ekuguquleni kwe-CNC, ukucaciswa kwezingxenye ezingacutshungulwa kuhlukile.Amathuluzi omshini we-CNC ikakhulukazi

yavela ukuze kufezeke ukukhiqizwa kwenqwaba yesimanje, futhi isici sayo esikhulu kunazo zonke ukuzenzela, okunciphisa umsebenzi omningi ophindaphindwayo wezandla.Umbhede oyisicaba CNC

ama-lathes wonke akhiwa ukuguqulwa okulula kwe-CNC kwama-lathes ajwayelekile, ngakho-ke ngokuvamile kunzima ukuwenza.Umbhede we-slant CNC lathes uhlukile.Kunjalo

ikakhulukazi yakhelwe ngokusekelwe ezimisweni eziyisisekelo CNC machining futhi abe pertinence eqinile.Mayelana, kukhona ukuthuthuka okusobala.Lezi zinzuzo

zinikezwa ngesikhathi sokuklama futhi azikwazi ukutholwa ngokuthuthukiswa okulandelayo.

 

2.1 Ukuqhathaniswa kwesakhiwo sethuluzi lomshini

 

Ngokombono wesakhiwo sezintambo ezimbili ze-CNC, isici esikhulu kunazo zonke zombhede oyisicaba we-CNC lathe ukuthi indiza lapho ojantshi ababili abaqondisayo batholakala khona ihambisana nendiza yaphansi, kuyilapho umbhede othambekele we-CNC lathe uhlukile, futhi indiza lapho olayini abaqondisi ababili betholakala khona ihambisana nendiza yaphansi.Izindiza ziphambana, futhi kuzoba nomthambeko, futhi i-angle ye-slope ingaba ngu-30 °, 45 °, 60 °, 75 °, njll. Ngokwezimo eziseceleni zohlobo lwesibili lwethuluzi lomshini, singathola ukuthi umbhede wombhede oyisicaba we-CNC lathe uyisikwele, futhi umbhede wombhede othambekele we-CNC lathe ungunxantathu ongakwesokudla.Kuleli phuzu lokubuka, singathola ngokusobala ukuthi esimweni esifanayo sobubanzi besitimela somhlahlandlela, inqola ye-X-direction yombhede othambekele izoba yinde kunaleyo yombhede oyisicaba, okusho ukuthi izikhundla eziningi zamathuluzi zingahlelwa.

 

2.2 Ukuqhathanisa ukuqina kokusika

 

Ngokombono wokusika ukusebenza, indawo ephambanayo yelathe ye-CNC enombhede othambekele ngokuvamile iba nkulu kunaleyo yombhede oyisicaba ofana nawo.

ukucaciswa, okusho ukuthi inokugoba okuqinile nokumelana ne-torsion.Amathuluzi okusika we-CNC lathe enombhede othambekele asikwa phezulu kwe-oblique

we-workpiece.Amandla okusika angagcinwa abheke ohlangothini olufanayo namandla adonsela phansi ocezu lokusebenzela, ngakho-ke intambo ingagcina ukunyakaza okuzinzile.

futhi kunzima ukubangela ukudlidliza okusika.I-lathe ihlukile.Amandla okusika akhiqizwa ithuluzi kanye ne-workpiece ngokuvamile agcinwa e-perpendicular

i-workpiece, okungenzeka kakhulu ibangele ukudlidliza.

 

2.3 Ukuqhathanisa ukunemba komshini wamathuluzi omshini

 

Kuma-lathe e-CNC, isikulufu sokudlulisa yisikulufu sebhola esinembe kakhulu, futhi kunegebe elincane lokudlulisela phakathi kwesikulufu namantongomane, kodwa asikwenzi lokho.

kusho ukuthi alikho igebe.Kodwa-ke, inqobo nje uma kunegebe, lapho isikulufu sihamba siye ohlangothini olulodwa bese sishayela sibheke kolunye uhlangothi, kuzoba khona

ukuhlehla.Uma kukhona ukuhlehla, kuzothinta nakanjani ukuphindaphinda kokunemba kokuma futhi ekugcineni kunciphise ukunemba komshini.Isakhiwo se

umbhede othambekele we-CNC lathe uhlukile.Kungathinta ngokuqondile ukucaciswa kwesikulufu sebhola ekuqondeni kwe-X, futhi amandla adonsela phansi azothinta ngqo isiqondiso se-axial.

yesikulufu, ukuze uqinisekise ukuthi i-backlash ngesikhathi sokudlulisa inguziro.Kodwa-ke, isikulufu se-X-direction se-flat-bed CNC lathe asithintwa i-X-

amandla adonsela phansi e-axis, ngakho-ke kunzima ukuqeda igebe ngokuqondile.Lokhu kwanele ukukhombisa ukuthi i-CNC lathe enombhede othambekele inezinzuzo ngaphezu kombhede wendabuko oyisicaba

ithuluzi lomshini ngokuya ngokunemba komshini.

 

2.4 Ukuqhathaniswa Kwamakhono Okususa I-chip

 

Uma ucabangela ithonya lamandla adonsela phansi, kunzima nge-CNC lathe enombhede othambekele ukukhiqiza amathuluzi asongayo, futhi ngokuvamile inenzuzo ethile ku-chip.

ukususwa;iphinde isebenzisane nesikulufu esiphakathi nendawo kanye nesitimela sokuqondisa ukuze kuvikelwe insimbi yeshidi, ukuze kugwenywe ama-chips ku-screw kanye ne-guide rail.ukuqongelela

ukwenzeka.Izintambo eziningi ze-CNC ezinombhede othambekele zizoklama ukususwa kwe-chip okuzenzakalelayo.Umsebenzi oyinhloko ukukhipha ngokuzenzakalelayo ama-chips futhi ukwandise

amahora okusebenza abasebenzi.Kodwa-ke, umbhede oyisicaba unqunyelwe isakhiwo, futhi ngokuvamile kunzima ukwengeza umshini wokukhipha i-chip othomathikhi.

 

2.5 Ukuqhathaniswa kokukhiqiza okuzenzakalelayo

 

Okwamathuluzi omshini we-CNC.Kungakhathaliseki ukuthi ukukhulisa inani lemimese noma ukulungisa isidluliseli se-chip esizenzakalelayo, umgomo omkhulu uwukwenza ukukhiqiza ngokuzenzakalela.Ku

esikhathini esizayo, kuzoba nesenzakalo sokuthi umuntu oyedwa ugada amathuluzi omshini amaningi kumathuluzi omshini we-CNC.Ilathe ye-CNC enombhede othambekele izongeza enye

ikhanda lamandla okugaya, ithuluzi lomshini wokuphakelayo othomathikhi noma i-manipulator, futhi ngasikhathi sinye, izolayisha ngokuzenzakalelayo impahla, iqedele konke ukwakhiwa.

izinqubo ze-workpiece ekubambeni okukodwa, yehlisa ngokuzenzakalelayo i-material, futhi isuse ngokuzenzakalelayo ama-chips, okusho ukuthi Ithuthukiswe ibe ngempumelelo ngokugcwele.

ithuluzi lomshini we-CNC othomathikhi okungekho muntu odinga ukuliphatha.Ngakho-ke, umbhede oyisicaba we-CNC lathe awunazo izinzuzo zesakhiwo uma ufuna ukuqaphela

okuzenzakalelayo.

 

2.6 Ukuqhathaniswa kwezindleko zokukhiqiza

 

Nakuba umbhede othambekele we-CNC lathe uthuthuke kakhulu kunombhede oyisicaba we-CNC lathe ngezindlela eziningi, awukayitholi impendulo enhle emakethe.I

Isizathu esiyinhloko ukuthi ama-lathe e-CNC ayisicaba ngokuvamile awabizi, futhi ukukhiqizwa kuyashesha, ngakho-ke athandwa amaqembu amaningi abathengi aphansi kuya kokuphakathi,

ikakhulukazi amafekthri amancane namaworkshop amancane.Uma sikhuluma ngokuqhathaniswa, izinsimbi ze-CNC ezinemibhede ethambekele zinzima kakhulu ukwenza, futhi nombhede nawo

esindayo.I-X-axis nayo idinga ukuba ne-servo motor enomsebenzi wamabhuleki.Okubi kakhulu yizindleko eziphezulu zokukhiqiza.Ngakho-ke, ngokusho

isimo sangempela semboni yezokukhiqiza yezwe lami, amabhizinisi amaningi adinga kuphela ukucubungula imikhiqizo esezingeni eliphansi, futhi awanazo izidingo eziphakeme kakhulu

ukunemba kwamathuluzi omshini.Isici senani sicatshangelwa kakhulu lapho uthenga amathuluzi omshini.

 

 

3. Ukuhlaziywa kwezinzuzo ze-CNC lathe enombhede othambekele osebenzayo

 

Ngokusho kokuhlaziywa okungenhla, siphetha ngokuthi ithuluzi lomshini we-CNC wombhede othambekele linezinzuzo ezilandelayo, ezifanele ukunakwa kwethu.

 

3.1 Iyakwazi ukucubungula imikhiqizo enemba kakhulu

 

Ngesikulufu sedrayivu yenqola samathuluzi omshini we-CNC, ngokuyisisekelo iyisikulufu sebhola esinembe kakhulu, futhi kuvame ukuba negebe elithile phakathi kwesikulufu namantongomane, ngakho-ke

lapho isikulufu sihamba siye ohlangothini olulodwa bese sishayela siye kolunye uhlangothi, kuzokwenzeka i-Backlash futhi ithinte ukunemba kokugcina komshini.I-CNC

ithuluzi lomshini onombhede othambekele lizosebenza ngokuqondile ekuqondeni kwe-axial ye-screw rod ngaphansi kwesenzo samandla adonsela phansi, futhi kuvame ukuba nzima ukuba ne-backlash ngesikhathi

ukudluliswa.Isibonelo, singathola inadi elivamile nesikulufu, siphendule isikulufu sibheke phezulu, bese sisibuyisela ngakolunye uhlangothi.Sizokuthola lokho

i-nati ihlale icindezela isikulufu ukusuka ohlangothini olulodwa, ukuze kungabikho ukuhlehla.Uma sivumela i-nati Kunzima ukukhiqiza umphumela onjalo uma ubekwe flat

ngesikulufu.

 

3.2 Ithuluzi lomshini linokuqina okuhle, futhi akulula ukubangela ukudlidliza ngesikhathi sokusika.

 

Ithuluzi lethuluzi lomshini we-CNC onombhede othambekele ngokuvamile litholakala ngaphezu kwendawo yokusebenza lapho usika.Amandla okusika ahambisana namandla adonsela phansi akhiwe yi

i-spindle workpiece, ngakho-ke ukusebenza kwe-spindle kuzozinza, futhi ukudlidliza kokusika kunzima ukwenzeka.Lokhu akunjalo ngezinsimbi ezijwayelekile ze-CNC

.Lapho besebenza, ithuluzi lokusika kanye ne-workpiece kukhiqiza amandla okusika akhuphukayo, akhiqiza amandla adonsela phansi angahambisani ne-spindle workpiece,

ngakho-ke kulula ukukhiqiza ukudlidliza, ukwenza umsindo omkhulu, futhi ekugcineni kuthinte ithuluzi lomshini.Ukuqina nokuphila isikhathi eside.

 

3.3 Ezinye izinzuzo zombhede othambekele amathuluzi omshini we-CNC

 

Ngokohlaziyo lwethu lwangaphambilini, sithole ukuthi umbhede othambekele we-CNC lathe usetshenziswa kakhulu ekucubunguleni iqoqo lezinhlobonhlobo eziningi nezincane kuya kokuphakathi.

ukunemba okuhlukahlukene kanye nezingxenye eziyinkimbinkimbi ezijikelezayo.Ngasikhathi sinye, singakhetha futhi i-hydraulic chuck kanye ne-tailstock ukuze sifinyelele ukulayisha nokulayishwa okuzenzakalelayo,

futhi isistimu ekhethiwe kanye nezingxenye ezisebenzayo zingaboshelwa ngesikhathi esisodwa ukuze kufezeke imisebenzi yokujika nokugaya.Ingathola izinzuzo ezithile ku

ukucutshungulwa kwendilinga yangaphakathi, indilinga yangaphandle, isinyathelo, indawo yekhoni, indawo eyindilinga, umsele, imicu ehlukahlukene kanye nendawo egobile eyinkimbinkimbi.Ngesikhathi esifanayo, kungase futhi

lungisa ama-alloys ahlukahlukene okushisa okuphezulu, ama-titanium alloys, ama-alloys angashisi, insimbi engagqwali, Ukucubungula okuhlukahlukene kokusakazwa nokubumba izikhala ze-cast iron, cast

insimbi nezinye izinto.Ngokukhipha ama-castings, ukufudumala kufanele kwenziwe kuqala ukuze kuqedwe ukucindezeleka kwangaphakathi.Izinkombandlela zolayini zisetshenziselwa i-X ne-Z-eksisi

imihlahlandlela.Kuyo yonke inqubo yokusika, ukulungiswa kokuqondisa kufanele kwenziwe ukuze kuqinisekiswe ukunemba kokunyakaza kwethuluzi lomshini nokugcina ukusika

ukunemba.Ukunemba komkhiqizo.

 

Okokugcina, umbhede othambekele we-CNC lathe nawo unokwethenjelwa okuhle, ukuqina, ukunemba, impilo ende, isivinini sokucubungula okusheshayo, futhi ungenza ukucubungula okuqinile, okuhle nokuqeda.

ezintweni ezihlukahlukene okunzima ukuzicubungula.I-spindle ye-CNC lathe enombhede othambekele inokudonsa nokusonteka okufushane, futhi isivinini siphezulu.Zonke lezi zinzuzo

zihambisana kakhulu nomsebenzi wayo wokusika.


Isikhathi sokuthumela: Jan-14-2023